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Wastes with Obtaining Commercial Products
Large volumes of non-processed deposits from the municipal and industrial sewage purification works, which contain pathogenic microorganisms, heavy metals, rotting and toxic chemical substances, are a dangerous resource of environmental pollution.
The process of oxidizing-hydrolytic destruction is a combination of oxidizing and hydrolytic destruction of the organic substance which is contained in the biogenic deposits. It simulates the natural process of humification of the organic substances of these deposits in soil. Natural processes of humification are results of biochemical oxidation and further conversions of organic substances, which continue for several years. In an industrial plant, these processes are considerably accelerated by high temperature and pressure. It reduces the lime of the raw material processing in the reactor plant to several hours. The yield and the composition of the districted products depend on both the composition of the initial raw materials and the processing conditions (temperature, pressure, period of time, pH value, air consumption). The processing of the biogenic deposits in alkali medium transforms the heavy metals into hydroxides, which have low values of solubility products, and enables their conversion into non-soluble residue (NSR). A part of organic acids, which are formed at the oxidation, enters into stable coordinated connections with metal ions. It also leads to the occurrence of non-soluble compounds, which can be separated from the target product.
The main commercial product is an ""oxidate"" comprising either of 30% water solution or a dry powder-like mass. The chemical components of the product are related mainly to the polyoxicarbon or polioxiphenolcarbon acids of humin substance type, which are represented as salts in the solution.
Many years of tests on a batch of the "oxidate" of biogenic deposits, which were carried out by specialized agricultural institutions, have shown, that it has got a stimulating effect, can influence the intensity of the certain physiological processes and provides an effective increase of different crop harvest. The recommendations for agricultural measures have been developed, which make the use of the "oxidate" especially effective. Thus the application of the "oxidate" increased average harvest of cucumbers 14-23%, tomatoes - 35-39%, root crops (carrots, beets) - 14-16%, grain-crops (flax, oats, barley)- 19-26%, potatoes- 27-33%, cabbage - 30-33%. It has been noted, that the "oxidate" has a clearly expressed, prolonged effect, which enables an increase of the harvest for the next year 10-14%, without adding the "oxidate" once more.
The technology of manufacturing organo-mineral fertilizers has been developed on the basis of mineral fertilizers (ammophos, superphosphate, azophoska) and the "oxidate" of the biogenic.-deposits as an organic component. Such a fertilizer increases the uniformity of the mineral fertilizer solubility, and decreases toxicity of high concentration of feeding substances for plant roots, what enables finally to decrease the consumption of mineral fertilizers.
Addition of 5-10% of humates, obtained from the "oxidate", to mixed composts stimulates sharply the growth of bacterium during the first 2-3 weeks of composting; this allows the composts in a shorter period of time, in comparison with the traditional technology, to be formed. Hereby, all groups of the microorganisms, which are responsible for degradation of the plant's raw materials (bacterium, fungi, Actinommycetes), are developing well; the activity of the cellulose degrading fungi increases especially.
The application of the "oxidate"s as additives to flushing liquids for geological exploration drilling, stone-cutting and metal working, and as a component of liquid lubricants and coolants of emulsion type (LLC), is being developed. Manufacturing of such components is limited by lack of raw materials and high requirements to ecological characteristics of emulsion concentrates. The "oxidate"s have been tested as a corrosion inhibitor in solution of sulfuric acid for carbonic steel protection. It was shown that the "oxidate" is in 1,5-2 times more effective for washing of thermal power plants with the concentration of sulfuric acid 5 g/l, than the traditional inhibitor - urotropin. Positive results were obtained when the "oxidate" was used as an additive to cooling water for internal combustion engines.
The above represented materials and the scientific and engineering projects of our enterprise allow us to suggest to interested municipal institutions, organizations and potential investors lo create, on the basis of existing sewage purification works, the plants for the processing of slime deposits with realization of obtained products. The initial development of a standard plant, with the yield of 4-5 m3 of deposits/hour (with humidity of 90%) with its consequent copying for other enterprises, seems expedient. Our organization can carry out the following works: development of a feasibility study, working design, the provision of standard and non-standard equipment, supervision of assembly, adjustment and alignment, participation in trial operation and in realization of the finished products. Webmaster e-mail |